Lub chaw tsim khoom hauv California ACPT Inc. tau ua haujlwm nrog lub tshuab xa khoom los tsim kom muaj ib qho tshiab semi-automatic ntau lawm kab uas nruab nrog lub tshuab tsis siv neeg filament winding. #ua haujlwm #Automation
ACPT's carbon fiber composite tsav shafts yog siv nyob rau hauv ntau yam kev lag luam. Duab qhov chaw, tag nrho cov duab: Roth Composite Machinery
Tau ntau xyoo, cov chaw tsim khoom siv cov khoom sib xyaw Advanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) tau cog lus los tsim thiab ua kom tiav cov qauv tsim ntawm nws cov carbon fiber composite tsav ncej-carbon fiber ntau cov khoom siv los yog cov yeeb nkab hlau loj txuas rau. pem hauv ntej thiab nram qab qhov system tsav nyob rau hauv feem ntau cov tsheb. Txawm hais tias thawj zaug siv nyob rau hauv lub tsheb, cov khoom siv ntau yam no kuj tau siv dav hauv marine, lag luam, cua zog, tiv thaiv, aerospace thiab kev lag luam. Ntau xyoo dhau los, ACPT tau pom qhov kev xav tau ntawm cov pa roj carbon fiber ntau ntxiv. Raws li qhov kev thov txuas ntxiv mus, ACPT tau lees paub qhov xav tau los tsim ntau lub zog tsav nrog kev tsim khoom ntau dua-ntau pua ntawm tib lub shafts txhua lub lim tiam-uas ua rau muaj kev hloov tshiab hauv automation thiab, thaum kawg, tsim cov chaw tshiab.
Raws li ACPT, yog vim li cas rau qhov xav tau ntau dua rau kev tsav tsheb yog tias cov pa roj carbon fiber ntau tsav shafts muaj kev sib xyaw ua haujlwm tshwj xeeb piv rau cov hlau tsav tsheb, xws li muaj peev xwm ntau dua, muaj peev xwm RPM ntau dua, kev ntseeg tau zoo dua, sib dua, thiab nws nyhav. kom decompose rau hauv cov pa roj carbon fiber ntau nyob rau hauv kev cuam tshuam thiab txo cov suab nrov, kev co thiab roughness (NVH).
Tsis tas li ntawd, piv nrog cov tsoos steel tsav shafts, nws tau tshaj tawm tias carbon fiber tsav shafts hauv cov tsheb thiab cov tsheb thauj khoom tuaj yeem ua kom lub zog ntawm lub log tsheb ntawm ntau dua 5%, feem ntau yog vim qhov sib zog sib hloov loj ntawm cov khoom sib xyaw. Piv nrog rau cov hlau, lub teeb yuag carbon fiber tsav ncej tuaj yeem nqus tau ntau dua thiab muaj lub peev xwm ntau dua, uas tuaj yeem xa ntau lub cav fais fab rau lub log yam tsis ua rau lub log tsheb plam lossis sib cais ntawm txoj kev.
Tau ntau xyoo, ACPT tau tsim cov pa roj carbon fiber ntau tsav shafts los ntawm filament winding ntawm nws cov nroj tsuag California. Txhawm rau nthuav dav mus rau qib uas yuav tsum tau ua, nws yog ib qho tsim nyog yuav tsum tau nce qhov ntsuas ntawm cov chaw, txhim kho cov cuab yeej tsim khoom, thiab ua kom yooj yim cov txheej txheem tswj thiab kev tshuaj xyuas zoo los ntawm kev hloov lub luag haujlwm ntawm tib neeg cov kws kho mob mus rau cov txheej txheem automated kom ntau li ntau tau. Txhawm rau ua tiav cov hom phiaj no, ACPT txiav txim siab los tsim qhov chaw tsim khoom thib ob thiab muab nws nrog qib siab ntawm kev siv tshuab hluav taws xob.
ACPT ua haujlwm nrog cov neeg siv khoom hauv tsheb, tiv thaiv, tubrog nkoj, thiab kev lag luam kev lag luam los tsim driveshafts raws li lawv xav tau.
ACPT tau tsim qhov chaw tsim khoom tshiab no hauv Schofield, Wisconsin, Tebchaws Asmeskas kom txo qis kev cuam tshuam ntawm kev tsim cov ncej tsav thaum lub sijhawm 1.5-xyoo txheej txheem ntawm kev tsim, tsim, yuav, thiab txhim kho cov chaw tsim khoom tshiab thiab cov cuab yeej tsim khoom, ntawm 10 lub hlis tau mob siab rau Kev Tsim Kho, xa thiab installation ntawm tsis siv neeg filament winding systems.
Txhua kauj ruam ntawm cov txheej txheem tsav tsheb sib xyaw yog txiav txim siab: filament winding, resin cov ntsiab lus thiab tswj kev ntub dej, qhov cub curing (suav nrog lub sijhawm thiab kub tswj), tshem tawm cov khoom ntawm mandrel, thiab ua tiav ntawm txhua kauj ruam Mandrel txheej txheem. Txawm li cas los xij, vim yog vim li cas nyiaj txiag thiab ACPT qhov xav tau kom tsis muaj kev ruaj ntseg, lub xov tooj ntawm tes kom tso cai rau qee qhov kev sim R & D yog tias tsim nyog, nws tsis kam siv nyiaj siv ua haujlwm lossis hauv pem teb-sawv gantry automation systems raws li kev xaiv.
Tom qab sib tham nrog ntau tus neeg muag khoom, qhov kev daws teeb meem kawg yog ob feem ntau lawm: hom 1, ob-axis tsis siv neeg filament reel nrog ntau lub tsheb winding los ntawm Roth Composite Machinery (Stephenburg, Lub teb chaws Yelemees) Winding system; Ntxiv mus, nws tsis yog ib qho kev ruaj khov automated, tab sis ib nrab-automatic spindle tuav system tsim los ntawm Globe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT tau hais tias ib qho ntawm cov txiaj ntsig tseem ceeb thiab cov kev xav tau ntawm Roth filament winding system yog nws qhov muaj peev xwm ua tau zoo, uas yog tsim los tso cai rau ob lub spindles los tsim cov khoom tib lub sijhawm. Qhov no yog qhov tseem ceeb tshwj xeeb tshaj yog tias ACPT tus tswv tsav tsheb yuav tsum tau hloov ntau yam khoom siv. Txhawm rau txiav thiab txiav manually, xov thiab rov txuas cov fibers sib txawv txhua zaus cov khoom hloov pauv, Roth's Roving Cut and Attach (RCA) muaj nuj nqi ua rau lub tshuab winding tuaj yeem hloov cov ntaub ntawv los ntawm nws cov khoom siv ntau lub laub. Roth resin da dej thiab fiber ntau kos duab thev naus laus zis kuj tuaj yeem ua kom muaj qhov tseeb fiber ntau rau resin wetting piv tsis muaj oversaturation, tso cai rau lub winder khiav ceev tshaj li cov tsoos winders tsis nkim ntau dhau. Tom qab lub tshuab winding tiav lawm, lub tshuab winding yuav txiav tawm lub mandrel thiab qhov chaw ntawm lub tshuab winding.
Lub tshuab winding nws tus kheej yog automated, tab sis tseem tshuav ib feem loj ntawm kev ua thiab txav ntawm lub mandrel ntawm txhua kauj ruam tsim khoom, uas yav tas los ua manually. Qhov no suav nrog kev npaj cov mandrels liab qab thiab txuas lawv mus rau lub tshuab winding, txav lub mandrel nrog lub qhov txhab mus rau qhov cub kom kho, txav lub mandrel nrog cov khoom kho, thiab tshem tawm cov khoom ntawm mandrel. Raws li kev daws teeb meem, Globe Machine Manufacturing Co. tau tsim cov txheej txheem uas muaj cov trolleys uas tsim los kom haum rau lub mandrel nyob rau ntawm lub trolley. Lub tshuab kev sib hloov hauv lub laub yog siv los tso lub mandrel kom nws tuaj yeem txav mus rau hauv thiab tawm ntawm lub tshuab cua thiab lub tshuab rho tawm, thiab tsis tu ncua tig thaum cov khoom ntub dej los ntawm cov resin thiab kho hauv qhov cub.
Cov tsheb thauj khoom mandrel no tau txav los ntawm ib lub chaw nres tsheb mus rau lwm qhov, pab los ntawm ob pawg ntawm av-mounted conveyor caj npab - ib qho teeb tsa ntawm lub coiler thiab lwm qhov teeb tsa hauv kev sib xyaw ua ke - nrog lub mandrel Lub laub txav mus rau hauv txoj kev sib koom ua ke, thiab siv sijhawm. tus so axis rau txhua tus txheej txheem. Cov kev cai chuck ntawm lub laub cia li clamps thiab tso cov spindle, nyob rau hauv kev sib koom tes nrog lub automatic chuck ntawm lub Roth tshuab.
Roth ob-axis precision resin tank sib dhos. Lub kaw lus yog tsim los rau ob lub ntsiab shafts ntawm cov ntaub ntawv sib xyaw thiab thauj mus rau cov khoom siv tshwj xeeb winding tsheb.
Ntxiv nrog rau qhov kev hloov pauv mandrel no, Globe tseem muab ob lub qhov cub kho. Tom qab kho thiab mandrel rho tawm, cov khoom raug xa mus rau lub tshuab txiav ntev ntev, ua raws li kev tswj hwm tus lej rau kev ua cov raj xaum, thiab tom qab ntawd ntxuav thiab siv cov nplaum siv xovxwm fittings. Kev ntsuas torque, kev ruaj ntseg zoo thiab kev soj ntsuam cov khoom tiav ua ntej ntim thiab xa khoom rau cov neeg siv khoom kawg.
Raws li ACPT, ib qho tseem ceeb ntawm cov txheej txheem yog nws lub peev xwm los taug qab thiab sau cov ntaub ntawv xws li qhov chaw kub, av noo, fiber ntau nro, fiber ntau ceev, thiab resin kub rau txhua pawg winding. Cov ntaub ntawv no yog khaws cia rau cov khoom siv tshuaj xyuas zoo lossis kev soj ntsuam ntau lawm, thiab tso cai rau cov neeg ua haujlwm kho cov xwm txheej tsim khoom thaum tsim nyog.
Tag nrho cov txheej txheem tsim los ntawm Globe tau piav qhia tias yog "ib nrab-automated" vim tias tib neeg tus neeg teb xov tooj tseem yuav tsum tau nias lub pob kom pib cov txheej txheem ua ntu zus thiab txav lub laub rau hauv thiab tawm ntawm qhov cub. Raws li ACPT, Globe xav txog qib siab dua ntawm automation rau lub kaw lus yav tom ntej.
Roth system suav nrog ob lub spindles thiab peb lub tsheb ywj pheej winding. Txhua winding trolley yog tsim los rau kev siv cov khoom sib txawv. Cov khoom siv sib xyaw yog siv rau ob leeg spindles tib lub sijhawm.
Tom qab thawj xyoo ntawm kev tsim khoom ntawm cov nroj tsuag tshiab, ACPT tau tshaj tawm tias cov cuab yeej tau ua tiav pom tau tias nws tuaj yeem ua tiav nws cov hom phiaj tsim khoom thaum txuag kev ua haujlwm thiab cov khoom siv thiab muab cov khoom zoo sib xws. Lub tuam txhab cia siab tias yuav koom tes nrog Globe thiab Roth dua hauv cov haujlwm automation yav tom ntej.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Tom qab ntau tshaj 30 xyoo ntawm txoj kev loj hlob, nyob rau hauv-situ kev koom ua ke yog hais txog ua kom tiav nws cov lus cog tseg kom tshem tawm fasteners thiab autoclaves, thiab paub ib tug multifunctional lub cev.
Cov chav tsev siab ntim thiab qhov hnyav qis ntawm cov tsheb npav hluav taws xob hluav taws xob tau txhawb nqa txoj kev loj hlob ntawm TRB Lightweight Structures 'siab epoxy resin systems thiab automated composite ntau lawm kab.
Tus pioneer ntawm kev ua tsis yog-autoclave hauv kev siv aerospace teb cov lus teb tsim nyog tab sis zoo siab: Yog!
Post lub sij hawm: Aug-07-2021