Roll forming khoom tsum

Ntau tshaj 28 Xyoo Kev Tsim Khoom

xinnuo hlau coil ntawv txiav mus rau qhov ntev thiab slitting kab

Dab tsi yog lub tshuab slitting muab faib ua ob peb hom

Slitting tshuab, tseem hu ua slitting kab, slitting tshuab, slitting tshuab, yog ib lub npe rau hlau slitting khoom.

1. Lub hom phiaj: Nws yog tsim rau longitudinal shearing ntawm hlau strips, thiab rewinding lub slitted nqaim strips rau hauv yob.

2. Qhov zoo: kev ua haujlwm yooj yim, kev txiav cov khoom zoo, kev siv cov khoom siv siab, thiab kev tswj tsis tau nrawm ntawm kev txiav ceev.

3. Structure: Nws muaj xws li unwinding (unwinding), coj cov khoom positioning, slitting thiab slitting, coiling (rewinding), thiab lwm yam.

4. Cov ntaub ntawv siv tau: tinplate, silicon steel ntawv, txhuas sawb, tooj liab, stainless hlau ntawv, galvanized ntawv, thiab lwm yam.

5. Kev lag luam siv tau: transformers, motors, khoom siv hauv tsev, tsheb, khoom siv hauv tsev, ntim kev lag luam, thiab lwm yam.

 

Sheet hlau slitting tshuab (slitter, txiav-rau-ntev tshuab)

Slitting tshuab, tseem hu ua slitting kab, slitting tshuab, slitting tshuab, yog siv rau uncoiling, slitting, thiab winding hlau coils rau hauv coils ntawm qhov yuav tsum tau dav. Nws yog tsim rau kev ua cov khoom txias-kuav los tiag thiab kub-kuav los tiag carbon steel, silicon steel, tinplate, stainless hlau thiab ntau yam ntaub ntawv hlau tom qab txheej txheej.

1. Lub hom phiaj: Haum rau longitudinal shearing ntawm hlau strips, thiab rewinding lub slitted nqaim strips rau hauv yob.

2. Qhov zoo: kev ua haujlwm yooj yim, kev txiav cov khoom zoo, kev siv cov khoom siv siab, thiab kev tswj tsis tau nrawm ntawm kev txiav ceev.

3. Structure: Nws muaj xws li unwinding (unwinding), coj cov khoom positioning, slitting thiab slitting, coiling (rewinding), thiab lwm yam.

4. Cov ntaub ntawv siv tau: tinplate, silicon steel ntawv, aluminium sawb, tooj liab, stainless hlau ntawv, galvanized ntawv.

5. Kev lag luam siv tau: transformers, motors, khoom siv hauv tsev, tsheb, khoom siv hauv tsev, ntim kev lag luam, thiab lwm yam.

开平线示意图

Slitting tshuab tau muab faib ua cov hniav sib dhos thiab oblique hniav txiav. Parallel hniav txiav. Ob lub ntsej muag ntawm lub tshuab shearing no yog sib npaug rau ib leeg. Nws feem ntau yog siv rau transverse shearing ntawm paj (square, slab) thiab lwm yam square thiab rectangular seem billets, yog li nws tseem hu ua billet shearing tshuab. Hom tshuab shearing no qee zaum kuj siv ob txoj hau kev rau txias txiav dov qhov chaw (xws li cov raj puag ncig thiab cov hlau puag ncig me me, thiab lwm yam), thiab cov duab ntawm cov hniav yog yoog raws li cov duab ntu ntawm kev txiav-thiab. - yob ib feem. Oblique hniav shearing tshuab. Ob lub ntsej muag ntawm lub tshuab shearing no, cov hniav sab saud yog inclined, cov hniav qis yog kab rov tav, thiab lawv nyob ntawm ib lub kaum ntse ntse rau ib leeg. Lub inclination ntawm lub Upper hniav yog 1°~6°. Hom tshuab shearing no feem ntau yog siv rau txias shearing thiab kub shearing ntawm steel daim hlau, sawb steels, nyias slabs thiab welded yeeb nkab billets. Qee zaum nws kuj yog siv los txiav cov hlau me me rau hauv pob.

Thaum dov cov ntaub ntawv qhib lub vev xaib, ib lub tshuab oblique shearing tshuab feem ntau yog siv los txiav lub taub hau thiab tus Tsov tus tw ntawm lub sawb (thaum siv sawb tsis tau txiav), rau kev sib koom thiab vuam rau hauv cov hlau loj.

Lub oblique hniav shearing tshuab ua rau cov hniav sab sauv inclined thiab cov hniav qis kab rov tav. Nws lub hom phiaj yog los txo qhov ntev ntawm kev sib cuag nrog cov khoom txiav, yog li txo cov shearing quab yuam thiab txo qhov loj ntawm lub tshuab shearing. , Thiab ua kom yooj yim rau cov qauv. Lub ntsiab tsis zoo ntawm oblique hniav shearing tshuab yog: siab tshaj plaws shearing quab yuam, hniav inclination lub kaum sab xis, hniav ntev thiab txiav lub sij hawm. Cov kev ntsuas no tau txiav txim siab raws li qhov loj me thiab cov khoom siv kho tshuab ntawm cov khoom dov

Yuav ua li cas steel coils txiav?

Slitting steel yog qhov tseem ceeb, txheej txheem txiav. Cov yob loj lossis coils ntawm cov hlau raug txiav lengthwise los tsim cov strips ntawm cov hlau uas nqaim dua li qhov qub hauv qhov dav. Qhov no yog cov txheej txheem automated uas tus tswv coil yog khiav los ntawm lub tshuab uas muaj cov hniav ntse heev, ib sab sauv thiab ib qho qis, feem ntau hu ua riam.

Thaum cov riam, kom meej meej, yog qhov tseem ceeb rau cov txheej txheem un-coiler, riam thiab re-coiler yuav tsum tau ua txhua yam kom raug thiab teeb tsa kom raug (riam clearance thiab uncoil / recoil nro theem yog qhov tseem ceeb) kom tsis txhob muaj teeb meem. Cov riam npub nrog rau kev teeb tsa tsis zoo tuaj yeem ua rau cov npoo npoo, ntug nthwv dej, camber, ntoo khaub lig, riam, lossis qhov dav dav uas tsis't raws li specs.

Lwm daim ntawv thov kev ua haujlwm yooj yim yog blanking. Ib txoj kab blanking yuav uncoil cov khoom, theem nws, thiab txiav nws mus rau qhov ntev thiab dav. Raws li qhov tshwm sim, ib qho khoob ib txwm mus ncaj qha rau hauv cov txheej txheem tsim khoom yam tsis tau rov sheared. Txhawm rau ua tiav qhov kev ua siab ntev xav tau, cov kab blanking siv lub kaw lus kaw ntom nti, sab trimmers thiab hauv kab slitters.

Cov kab txiav-rau-ntev feem ntau xav tias yog cov tshuab uas tsim cov ntawv. Cov nplooj ntawv raug txiav rau tus qauv loj thiab feem ntau rov sheared ntawm tus neeg siv kawg. Txhawm rau kom ua tiav qhov kev sib haum xeeb, cov cuab yeej txiav-rau-ntev yuav tsum muaj cov txheej txheem kho kom raug. Cov qib no elongate cov hlau dhau ntawm nws qhov taw tes tawm (qhov kev ntxhov siab ntawm cov hlau tuaj yeem siv thaum qhov pib ntawm kev deformation mus tas li) txhawm rau tshem tawm cov kev ntxhov siab sab hauv thiab tsim cov ntawv tiaj tus.

 

coil txiav tshuab

Cov kev xaiv ua tiav hauv kev ua hlau

Txoj kev zoo tshaj plaws ntawm perforating hlau siv lub teb pinned perforation roller. Qhov no yog lub tog raj kheej loj nrog cov ntse ntse, taw tes rau sab nraud kom xuas qhov rau hauv cov hlau. Raws li cov ntawv hlau khiav hla lub perforation cov menyuam, nws tig, tsis tu ncua xuas nrig ntaus qhov hauv daim ntawv hla. Cov koob ntawm cov menyuam, uas tuaj yeem tsim ntau yam ntawm qhov ntau thiab tsawg, qee zaum rhuab mus rau tib lub sijhawm yaj cov hlau uas tsim lub nplhaib ntxiv nyob ib ncig ntawm lub perforation.

Pre-painting steel yog cov neeg siv khoom xav tau. Ua ntej-pleev xim rau hlau yog tsim los ntawm daim ntawv thov ncaj qha ntawm cov xim (tom qab ntxuav thiab priming) mus rau steel ntawv nyob rau hauv ib tug coil-txheej kab. Coil-line painting tuaj yeem siv los siv cov xim pleev xim ncaj qha rau ntawm cov ntawv tsis muaj hlau lossis cov ntawv hlau-coated steel, nrog rau galvanized. Pre-painting tsub kom lub anti-corrosive zog ntawm steel.

Kev tsom mus rau cov kab slitting

Ib lub ntsiab lus ntawm cov fabricators thiab cov chaw pabcuam yog tias cov kab slitting tau dhau los ua cov txheej txheem khoom muag nrog cov npoo qis heev. Xav txog qhov staggering tus nqi ntawm kev tsim khoom uas tau tsiv mus txawv tebchaws tsis ntev los no, nws ua raws li cov kab slitting ntau dhau hauv Asmeskas tab tom nrhiav kev lag luam me me dhau.los yog, yooj yim muab, lub lag luam slitting muaj peev xwm ntau dhau. Cov pa roj carbon steel tau raug ntaus hnyav vim tias nws yuav tsum tau siv tshuab tsawg dua thiab feem ntau tuaj yeem ua tiav los ntawm kev ua haujlwm tsis zoo, tus nqi qis.

Txhawm rau tswj hwm kev tsim khoom lag luam hauv lub tebchaws no, kev lag luam yuav tsum txuas ntxiv txhim kho kev ua haujlwm zoo. Cov neeg tsim khoom thiab cov txheej txheem tuaj yeem thiab yuav tsum qhia cov tshuab tshiab uas khiav ntawm qhov nrawm thiab tso cai rau kev teeb tsa sai, uas yog ob qho khoom xyaw tseem ceeb rau kev ua haujlwm tau zoo. Yog hais tias ib tug tshiab slitting kab tsis nyob rau hauv daim npav, txawm li cas los xij, ntau cov kab slitting uas twb muaj lawm tuaj yeem hloov kho kom zoo dua qub.

Kev xaiv cov khoom tsim nyog tsis tas txhais tau tias xaiv cov khoom kim tshaj plaws. Cov txheej txheem coil yuav tsum xaiv cov khoom sib xyaw ua ke uas haum rau cov khoom siv khiav, qhov zaus ntawm kev teeb tsa kev hloov pauv, thiab kev ua haujlwm muaj rau kev khiav lag luam. Qee yam uas cuam tshuam rau txoj kab slitting efficiency yog nkag coil cia; coil hauv txoj kab uas hla (ID) hloov; slitter tooling changeover; kev tuav pov hwm; thiab strip nro.

Lub kaw lus nkag tau zoo tuaj yeem txhim kho kev ua tau zoo los ntawm kev txo cov kab downtime thiab los ntawm kev tso cai siv nyiaj siv ua haujlwm cranes. Lub peev xwm mus rau theem ntau lub coils yog qhov tseem ceeb vim tias nws tiv thaiv kev tos ntawm kab, thiab nws tso cai rau tus neeg tsav tsheb crane khaws thiab thauj cov coils thaum twg nws yooj yim, tsis yog thaum tsim nyog. Cov khoom siv coil cia yog cov turnstiles, eeb, thiab turntables.

Turnstiles nrog plaub caj npab yog haum rau ntau daim ntawv thov kab slitting. Vim tias lawv tig, lawv tso cai rau tus neeg teb xov tooj xaiv cov coil hauv ib qho kev txiav txim. Txawm li cas los xij, lawv txhawb cov coils los ntawm ID, thiab tuaj yeem ua rau nyias nyias, hnyav coils. Tsis tas li ntawd, nws tuaj yeem nyuaj rau kev thauj khoom me me-ID kauj

Zoo li nws los yog tsis, cov kab slitting, zoo li ntau qhov kev tsim khoom, tam sim no sib tw nrog cov nqi qis ntawm kev lag luam thoob ntiaj teb. Kev ua tau zoo thiab kev pabcuam ib leeg tsis tuaj yeem lav cov txiaj ntsig lossis kev muaj sia nyob. Txhawm rau kom muaj kev sib tw, coil processors yuav tsum ua haujlwm lawv cov kab slitting ntawm qhov ua tau zoo tshaj plaws. Ua tib zoo saib xyuas cov cheeb tsam tseem ceeb uas cuam tshuam rau txoj kab slitting, thiab siv cov cuab yeej tsim nyog tshaj plaws hauv cov cheeb tsam no, ua ke nrog cov neeg ua haujlwm tsim nyog thiab kev cob qhia, tuaj yeem pab cov txheej txheem coil tseem muaj kev sib tw hauv kev lag luam sib tw.

 

ya shear txiav rau txoj kab ntev

 

Sheet hlau slitting tshuab slitter txiav rau ntev tshuab nrog hla txiav riam

Cov lus qhia txog hlau slitting tshuab

Cov khoom siv hlau slitting tau muab faib ua peb pawg: yooj yim hlau slitting tshuab, hydraulic semi-automatic hlau slitting tshuab, tsis siv neeg hlau slitting tshuab.

Hlau slitting tshuab nta: Nws yog tsim los ntawm decoiler (discharger), leveling tshuab, qhia positioning, slitting khoom (slitting equipment), winding tshuab, thiab lwm yam. los npaj rau lwm cov txheej txheem ua haujlwm yav tom ntej.

Kev ua haujlwm ntawm cov hlau slitting tshuab: Cov khoom siv slitting ntawm cov hlau slitting tshuab yog tsuas yog hlau coils, xws li sawb hlau, stainless hlau, thiab lwm yam., uas hlais lub sawb mus rau ib tug xov tooj ntawm cov specifications yuav tsum tau. Nws yog tsim rau kev ua cov khoom txias-kuav los tiag thiab kub dov carbon steel, silicon steel, tinplate, stainless hlau thiab txhua yam hlau coils tom qab txheej txheej.

Qhov zoo ntawm cov hlau slitting tshuab: tsim nyog layout, yooj yim ua hauj lwm, high degree ntawm automation, high efficiency efficiency, siab ua hauj lwm, thiab muaj peev xwm ua ntau yam txias-dov, kub dov coils, silicon steel daim hlau, stainless hlau daim hlau, xim daim hlau, txhuas. daim hlau thiab electroplated lossis Txhua yam hlau coiled daim hlau tom qab txheej.

Cov khoom siv ntawm cov hlau slitting tshuab: Cov hlau slitting tshuab feem ntau yog tsim los ntawm cov khoom noj khoom haus trolley, decoiler, lub tshuab leveling, lub tshuab slitting, scrap winder, tensioner, winder, thiab discharge device.

Cov qauv ntawm cov hlau slitting tshuab: lub hauv paus yog welded los ntawm seem steel thiab steel phaj, thiab yog kho zoo.

Tsau archway, thickness 180mm-1 daim; movable archway thickness 100mm-1 daim; welded steel phaj, kev laus kev kho mob, precision ua los ntawm boring tshuab.

Lub qhov rooj txav tau txav tau manually; Cov khoom siv ntawm lub rooj zaum zawv zawg: QT600; lub cutter ncej lifting log thiab cab khub yog tsa thiab txo synchronously, tes log yog manually zoo-tuned, thiab lub lifting thiab rov qab qhov tseeb yog tsis ntau tshaj 0.03mm.

Tool ncej: diamφ120mm (h7), ntev ntev ntawm lub cuab yeej ncej: 650mm, qhov tseem ceeb dav 16mm; Khoom siv 40Cr forging, quenching thiab tempering HB240260, ntxhib machining, intermediate zaus ua, sib tsoo, nyuaj chrome plating, thiab ces sib tsoo; lub cuab yeej ncej tsis khiav tawm Ntau tshaj 0.02mm, thiab lub xub pwg khiav tawm yuav tsum tsis txhob ntau tshaj 0.01mm.

Kev sib hloov ntawm riam ncej yog tsav los ntawm universal pob qij txha, ib tug synchronous iav kem, thiab lub hwj chim yog tsav los ntawm AC15KW zaus conversion ceev tswj. Synchronous gearbox: steel phaj vuam, zoo kev kho mob, precision machining ntawm bearing qhov los ntawm tho txawv tshuab, zog yog forged nrog 40Cr, quenched thiab tempered HB247278, quenched HRC3845.

Riam ncej xauv: Cov txiv ntoo xauv lub cuab yeej, thiab cov txiv ntseej sab laug thiab sab xis yog tig.

 

 

Hom slitting tshuab hniav thiab Scope ntawm daim ntawv thov

Yuav ua li cas xaiv lub tshuab slitting yog txiav txim siab raws li hom thiab thickness ntawm cov khoom slitting. Feem ntau, daim ntawv slitting ntawm lub tshuab slitting hniav muaj xws li square riam slitting thiab round riam slitting.

 

coil slitter tshuab

1. Square riam slitting yog zoo li ib rab chais, cov hniav yog tsau rau ntawm rab riam ntawm lub tshuab slitting, thiab cov riam yog poob thaum lub sij hawm ua hauj lwm ntawm cov khoom, kom cov riam txiav cov khoom longitudinally kom ua tiav lub hom phiaj ntawm slitting. Square slitting tshuab hniav feem ntau muab faib ua ib leeg-sab hniav thiab ob-sided hniav:

Cov hniav ib leeg yog qhov zoo dua thaum slitting cov yeeb yaj kiab tuab, vim tias cov hniav tawv tawv tsis tuaj yeem txav mus los thaum lub slitter yog kev kub ceev. Cov hniav ib leeg yog pom zoo rau cov tuab ntawm 70-130um.

Ob-sided hniav yog softer thiab haum rau cov ntaub ntawv nyias. Nyob rau hauv txoj kev no, lub flatness ntawm zaj duab xis ntug yog guaranteed, thiab cov kev pab cuam lub neej yuav ncua nyob rau tib lub sij hawm. Ob-sided blades raug pom zoo rau cov tuab hauv qab 70um.

Raws li txoj kev slitting ntawm lub tshuab slitting muaj kev txhawj xeeb, square riam slitting feem ntau muab faib ua qhov slitting thiab tshem tawm slitting:

1) Thaum cov khoom siv khiav ntawm cov grooved cov menyuam, cov riam txiav tau poob rau hauv qhov zawj ntawm cov menyuam grooved, thiab cov khoom raug txiav longitudinally. Lub sijhawm no, cov khoom siv muaj qee qhov qhwv lub kaum sab xis hauv sipe cov menyuam, thiab nws tsis yooj yim rau drift.

2) Hanging slitting txhais tau hais tias thaum cov khoom hla ntawm ob lub rollers, cov hniav ntog los txiav cov khoom longitudinally. Nyob rau lub sijhawm no, cov khoom siv nyob rau hauv lub xeev tsis ruaj khov, yog li qhov tseeb ntawm kev txiav yog me ntsis phem dua qhov kev txiav tuag. Tab sis txoj kev slitting no yooj yim rau riam teeb thiab yooj yim rau kev khiav lag luam.

2. Round riam slitting feem ntau muaj ob txoj kev: sab sauv thiab sab disc slitting thiab round riam squeezing slitting.

Circular riam slitting yog lub ntsiab slitting txoj kev rau txiav tuab zaj duab xis, composite tuab zaj duab xis, ntawv thiab lwm yam ntaub ntawv. Lub thickness ntawm cov khoom slitting yog siab tshaj 100um. Nws raug nquahu kom siv rab riam puag ncig rau slitting.

1) Cov txheej txheem sab sauv thiab sab qis yog siv dav, feem ntau suav nrog tangent slitting thiab non-tangential slitting.

tangent txiav txhais tau hais tias cov khoom raug txiav nyob rau hauv tangential kev taw qhia ntawm lub sab sauv thiab sab disc cutters. Hom slitting no yooj yim dua rau kev teeb tsa riam. Cov riam sab sauv thiab cov riam qis dua tuaj yeem hloov kho raws li qhov kev txiav dav. Nws qhov tsis zoo yog tias cov khoom siv yooj yim rau ntawm qhov chaw slitting, yog li qhov tseeb tsis siab, thiab nws feem ntau tsis siv tam sim no.

Non-tangential slitting txhais tau hais tias cov khoom siv thiab cov riam qis dua muaj ib lub kaum ntse ntse, thiab cov riam qis qis poob los txiav cov khoom. Txoj kev txiav no tuaj yeem ua rau cov khoom tsis tshua muaj kev sib tw, thiab txiav precision siab. Tab sis nws tsis yooj yim heev los kho cov riam. Thaum txhim kho lub hauv qab disc riam, tag nrho cov ncej yuav tsum tau muab tshem tawm. Circular riam slitting yog tsim rau slitting thicker composite films thiab ntawv.

2) Daim ntawv thov ntawm riam ncig extrusion slitting nyob rau hauv kev lag luam yog tsis heev. Nws yog tsuas yog tsim los ntawm cov menyuam hauv qab uas yog synchronized nrog cov ntaub ntawv ceev thiab muaj qee qhov qhwv lub kaum ntse ntse nrog cov khoom siv thiab pneumatic slitting riam uas yooj yim kho. Txoj kev slitting no tuaj yeem hlais cov yas nyias nyias, nrog rau cov ntawv tuab, cov ntaub tsis-woven, thiab lwm yam.

 

 

Checkered Phaj embossing tshuab

Checkered Phaj embossing tshuab

Embossing yog cov txheej txheem hlau tsim los tsim cov qauv tsim los yog sunken los yog nyem rau hauv cov ntaub ntawv los ntawm kev sib tw txiv neej thiab poj niam cov menyuam tuag, theoretically tsis muaj kev hloov pauv hauv cov hlau tuab, lossis dhau los ntawm daim ntawv los yog ib daim hlau ntawm cov yob ntawm cov qauv xav tau. .

 

 

Thaum kawg, muaj fabrication, qhov twg steel yog tiag tiag ua rau hauv ib feem. Feem ntau cov hlau yog khoov, lossis tsim, rau hauv cov duab tshwj xeeb los siv hauv kev tsim khoom. Fabricating tuaj yeem tsim ib qho's nyuaj li lub cev tsheb, lossis yooj yim li lub vaj huam sib luag.

Cov hlau muaj zog, ruaj khov thiab cov khoom siv zoo tagnrho rau txhua yam ntawm HVAC ductwork rau tsheb ciav hlau. Nws yuav siv steel ua thiab xov kom tig ib tug master kauj rau hauv ib qho tiav.

 

 


Post lub sij hawm: Jan-05-2024